| Customization: | Available |
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| After-sales Service: | Installation&Training 24 Hours Online |
| Type: | Forging Operation |
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Production Process
Uncoiling → Leveling → Looper (Storage) → Servo Feeding, Pre-cutting → Looper (Storage) → Cold roll forming → Spot Welding→cutting→discharging.
Technical Strength:
1. We have an experienced expert with young active technical team, which can provide the professional with improved design solutions for our customers , assure that can satisfy various customer's special requirement by cost-effective way.
2. Our engineer always keep on design advanced , humane and most economic resolution for our customers, considering customers long time machine life, low cost maintenance and easy operation, save the cost of labor, maintenance, training for users. At same time,much higher efficiency.
Carriage board roll forming machine is mainly used for the side plate, Floor production of electric tricycles, truck, container, The fully automatic production line greatly increases the output .
General Introduction
This equipment integrates punching,roll forming, welding, cutting and other technologies, and is mainly used for the processing and forming of automobile anti-collision beams.
Suitable Material:
1. Coil Thickness: 2.5-4mm
2. Raw Material: Galvanized steel sheet
Specification and Composition
1. Hydraulic Ue-coiler
Suit for coil inner diameter: 508mm, suitable coil Max. out diameter: 1000mm.Manual power expands the coil inner surface.
2. Roll forming machine
1) Number of forming steps: 15 steps
2) Material of shaft: 45# steel hardening and tempering treatment. Outer diameter 85mm ,total solid Tolled shafts
3) Rollers: Material is high grade No.45 forged steel, with digital-controlled procession.
4) Working speed (Forming speed): about 15-18 m/min (without cut time)
5) Main machine motor power: about 5.5 KW (Depend on final design)
6) Dimension: 9000mmx1200mmx1200mm
7) Weight: about 5000kg
3. Hydraulic Cutting
1) Adopts post cutting, Stop to cut.The cutting blade material is Cr12 with quenched treatment.
2) The final product can be cut as per set length in PLC controller, and the length is automatically measured by encoder. When final product reaches the set length, machine will stop to cut the Product automatically. Finish this action, machine will run again continuously.
4. Hydraulic station
It supplies the power for the hydraulic cutter.Hydraulic motor power: 3KW
5.PLC Control System
This system uses Delta PLC to control the all working actions. Production quantity and each piece length will be automatically measured. It is convenient to control the roll forming machine.Friendly man-machine interface system can be set batches to the work piece, length, quantity, etc.
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No.
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Items Name
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Specifications
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1
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Decoiler
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Single head mode, single support
Coil ID: Ф508 Coil OD: Ф1300mm Strips width: 1000 mm Max. weight: ≤7000 kg |
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2
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Leveling Machine
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5 roller leveling
Maximum working speed: 20 m/min, Maximum leveling roll width: 300mm, Adapt to the maximum roll thickness: 2.0mm Motor power of leveling machine: ≈5.5Kw (subject to final design) |
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3
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Servo Feeder
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Maximum feeding speed: 20m/min
Maximum allowable feeding width: ≤1000mm Allowable feeding thickness ≤1.2mm Single feeding error: ≤±0.2mm (the tolerance is not cumulative) Servo motor power: ≈5.5Kw (subject to the final design) |
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4
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Punching&Pre cutting Machine
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To complete the punching of the pre-cut hole on the profile.
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5
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Quick Change Roll Forming Machine
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There are two types of nuts on the outside of the archway: left-handed (lower shaft) and right-handed (upper shaft).
Archway material: QT450. 8/13 Quotation documents Roller shaft material: 40Cr, quenched and tempered, hardness is HRC45~50 Parameters: Forming passes: 36 passes (subject to the final design) Archway sorties: 36+32=68 sorties Shaft diameter of forming machine: φ70mm (subject to final design) Motor power: 55kw Maximum linear speed: 2~8m/min |
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6
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2 sets of spot welding machine
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Structure: The main components include shearing frame, cutting die, hydraulic system, etc.
The cutter mode adopts double-edged cutting. Cutter material: Cr12MoV (hardness after quenching is HRC58~62) Sizing accuracy: ±1mm |
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6
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Hydraulic Cutting
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The cutter mode adopts blanking shearing
Blade material :Cr12MoV (hardness after quenching HRC58~62) Parameter :cutting accuracy:±1.5mm |
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7
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Electrical Control Cabinet
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PLC: Mitsubishi
Inverter: Delta Touch screen: WEINVIEW (Taiwan, China) Low-voltage electrical appliances: Schneide (France) Encoder: Omron (Japan) |
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8
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Hydraulic System
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Hydraulic system USES filter, the cleanliness of oil to ensure 6-8 grade
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1.Q. Are you a Manufacturer or a trading company?
A:We are a professionalmanufacturer with more than 15 experience in manufacturing, assembling and sellingin this field. We have our own factories over more than 16000 square meters plant.
2.Q. Can you provide a customized solutions Or OEM?
A: Yes, our technical team are young and active, always listen to customers special requirements. OEM is acceptable
3.Q. What about the warranty?
A: We provide 12 months warranty since the machine arrival. free charge of spare parts and regularly maintenance service.
4.Q.How about the delivery time ?
A: The delivery time is different for different products.We never receive any complain from our customers for the delivery time
5.Q. What about the package and shipment , if damage in shipping ?
A:The machine will be packaged by multilayer plastic wrap for anti-humidity on the sea. The strong steel wire roops will be used for fix the machines in container to avoid any damage in transportation
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