| Customization: | Available |
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| After-sales Service: | Provided |
| Warranty: | 1 Year |
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Automatic Roll Former Hat Profile Steel Roll Forming Machine for Solar Structure
Hat channels are an alternative type of steel roof framing system, which can also be used as a purlin where a lower profile is required, or where the cover system requires closer purlin spacing thus making standard "Z" or "C" purlins overly expensive.Our hat profile roll forming machine is for making the hat channels, which widely applicable in metal/steel roof construction industries.
MAIN PARAMETERS
| 1 | Machine structure | Individual archway stands structure |
| 2 | Total power | Motor power-18.5kw Hydraulic power-5.5kw |
| 3 | Roller stations | 18 dots stations |
| 4 | Productivity | 15-25m/min |
| 5 | Decoiler | 3T hydraulic decoiler |
| 6 | Leverling part | Upper is 3 rollers, down is 4 stations(total is 7 rollers) |
| 7 | Drive system | By independent gearbox |
| 8 | Diameter of shaft | ¢60mm solid shaft |
| 9 | Roller material | American D2 D3 |
| 10 | Pre punching& cutting system | Pre-cutting to change the material Material of the punching mold: Cr12 |
| 11 | Hydraulic cutting system | Cr12 with heat treatment 58-60° |
| 12 | Hydraulic power | 7.5KW |
MAIN WORKING PROCESS ARE AS BELOW
Uncoiling → leveling → Looper (storage) → servo feeding → Multi-stations punching → forming station →hydraulic cutting → finished product discharging
| 1 | Automatic De-coiler | 1, Single head design 2, Loading weight: 3Tons 3, Hydraulic automatic expansion and tightening 4, Suitable width: <300mm 5, Coil ID: ¢500±20mm 6, Coil OD: ≤1200mm |
| 2 | Servo Feeding Leveling |
1. It adopts 5 rollers for leveling, 2 pairs of guide rollers
2. Maximum leveling roll width: 300mm
3. Adapt to the maximum roll thickness: 1~2mm
4. Maximum working speed: 20 m/min
5. Driven: servo motor
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| 3 | Multi-functional Punching Machine | 1, 6 punching stations, 2, Servo motor power: 1.3KW 3, Servo motor brand: Japan Yaskawa 4, Suitable width: <300mm 5, Punching mold fast positioning, repeat positioning. |
| 4 | Roll Forming Machine | 1, Driven system: Motor, reducer, spiral bevel gear drive 2, Main machine power: 15KW*2 Sets, 3, Motor brand: SIEMENS BADE servo motor 4, Module Components fast positioning, repeat positioning 5, Forming stations: 18 groups stations |
| 5 | Hydraulic Cutting Machine | 1, Hydraulic single station, 2, Cutting force: 30Tons, 3, Cutting type: stop cutting 4, Module Components fast positioning, repeat positioning |
| 6 | Computer Control Box | 1, Japan Mitsubishi motion controller PLC 2, Japan Yaskawa Servo System 3, With human machine interface touch screen 4, Schneider weak current control |
| 7 | Hydraulic Station | 1,Hydraulic system power: 15KW 2,Hydraulic value: Huade, 3,With fan cooling system |
Hat Shape Omega Profile roll forming machine/hat channel roll forming machine/hat furring channel profile roll forming machine
Technical Strength:
1. We have an experienced expert with young active technical team, which can provide the professional with improved design solutions for our customers , assure that can satisfy various customer's special requirement by cost-effective way. 2. Our engineer always keep on design advanced , humane and most economic resolution for our customers, considering customers long time machine life, low cost maintenance and easy operation, save the cost of labor, maintenance, training for users. At same time, much higher efficiency
Machine Advantage:
1.We adopts individual archway stands for rollers station, more strong and rigidity structure than other suppliers in china.
2.Individual gearbox for each archway rollers set, to assure the precision of the profile.
3.All of the machine main body and parts are quenched, with higher hardness(HRC58-62) and wear resistance, while other suppliers only rough steel welded.
4.The rollers material is American D2 and D3 standards, with long service life and low maintenance cost.
5.Professional Germany roller design software-Copra.
6.Long machine life, all of our machines can be used stable performance for more than 10-15 year, while other small and low quality supplier's machine only can be used for 1-2 years.
1 Lifting the machine into container
2 Loading the packages to container
3 Fix with steel wire ropes in container to avoid damage
4 Close and sealthe container
5 Transport container to the port
6 Ships and our machines go to the destination port
1. OEM Design&Production
Our active engineer and design team can make the special machine according to customer's special requirements.
2. Delivery in Time Assurance
We assure the machines your ordered will delivered at promised time
3. Free Installation&Training
We provide the installation and training by online video support; local installation and training service team; send engineer for installation and training; installation operation video provided
5. Online Factory Inspection Service
The factory inspection before your order, will be provided online by video meeting app, like room, wechat,skype etc..
6. Long Life Maintenance of Machine
We keep provide the maintenance for all machine life
7. International Third Party Inspection Supported
You can appoint the international third party party, such as TUV, SGS,BV, do inspection before shipment
1. Q: Are you a Manufacturer or a trading company?
A:We are a professional manufacturer with more than 15 experience in manufacturing, assembling and selling in this field. We have our own factories as well as trading companies
2. Q: How long have your factory been in this field? And how many staff do you have?
A: We have been in this field mode than 12 years since the year of 2008, total staff more than 100.
3. Q:Where are you and how can I visit you?
A: Our factory located in Jinan City, Shandong Province China, contact us before your visit in order that we can arrange the good reception.
4. Q: Can you provide a customized solutions?
A: Yes, our engineers are pleased to listen your idea and customized design is available
5. Q: What about the warranty?
A: We provide 12 months warranty since the machine arrival. free charge of spare parts and regularly maintenance service.
6. Q:How about the delivery time ?
A: The delivery time is different on different products.We never receive any complain from our customers for the delivery time
7. Q: What about the package and shipment , worry about damage in shipping .
A:The machine will be packaged by multilayer plastic wrap for anti-humidity on the sea. The strong steel wire roops will be used for fix the machines in container to avoid any damage in transportation.
8. Q: What kind of payment does your company support?
A: T/T, 100% L/C at sight, Cash, Western Union are generally accepted.
9. Q:Do u support on installation and training?
A: Yes, we provide engineers to your site for installation and training, if conditions not allowed, we provide team work by video conference for installation gaudiness on line.
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