Automatic Stacking Device Energy Saving Guardrail Plate Roll Forming Machine

Product Description

Product Description

Energy Saving Guardrail Plate Roll Forming Machine with Automatic Stacking Device

The Highway Guardrail Roll Forming Machine is specially designed for punching, roll forming, and cutting highway guardrail panels. It is capable of producing high-quality W-beam and Thrie-beam guardrails with excellent dimensional accuracy and structural strength.

The production line integrates automatic uncoiling, leveling, servo feeding, hydraulic punching, roll forming, cutting, and product discharge into a fully automated system. With advanced control technology and a robust machine structure, it ensures stable operation, high production efficiency, and reliable performance.

The finished products are widely used in highways, bridges, municipal roads, transportation infrastructure, power culverts, and safety protection projects.

Applications:Highway Guardrail Systems,Bridge Safety Barriers,Municipal Road Protection,Transportation Infrastructure,Power Culvert Projects,Public Safety Construction

Product Parameters

Material	Cold rolled mild steel
Raw material yield strength	235~355Mpa
Tensile strength of raw materials	420~550Mpa
Coils OD	≤1600 mm
Coils ID	508mm
Strips width	≤750mm
Strips thickness	2.3~3mm
Coils weight	≤10000 kg
Line speed	4 pcs/min(Length4320mm)

MAIN CONFIGURATION OF COMPONENTS
PLC	Mitsubishi, Japan
Servo system	Yaskawa , Japan
Transducer	Delta (Taiwan)
Touch Screen	WEINVIEW(Taiwan)
DC speed controller	Eurotherm (USA)
Encoder	Omron

                                                         Machine Advantages

Independent Archway Stands

Each roller station is equipped with an independent archway stand, providing greater strength and rigidity for improved forming stability and accuracy.

Individual Gearbox Drive

Each roller station is driven by an individual gearbox, ensuring precise power transmission and consistent profile quality.

Heat-Treated Machine Structure

The main machine body and key components are heat-treated and quenched to achieve a hardness of HRC 58–62, offering superior wear resistance and long-term durability.

Premium Roller Materials

Rollers are manufactured using high-grade materials that meet American D2/D3 standards, ensuring extended service life and reduced maintenance costs.

  

Advanced Design Software

Profiles and roller tooling are designed using professional COPRA® roll forming software from Germany, ensuring optimal forming performance and profile accuracy.

Long Service Life

Built with high-quality materials and precision manufacturing, our machines are designed for reliable operation and can maintain stable performance for 10–15 years or more with proper maintenance.

Customized Design
Tailor-made solutions based on customer drawings and production requirements. Flexible configurations ensure the perfect fit for your manufacturing needs.

Company Profile

 Company Strength

 Our factory established in 2008 by one of our company founder Mr. Xu, who was as leader of china roll forming technology research team in SINOMRCH more than 10 years.  Since 2008, we started design , engineering and manufacturing of all kinds of roll forming lines, including many difficult lines at same level of world advance technology. At the same time, we also design and produce cut to length line, slitting line and tube mills on the high level quality in china. With over 18 years of experience and continuous development, our company has grown into a joint-venture group with 7 subsiOur
We have advance and earliest technology on metal forming and processing . Since 2008, have been succeed in many difficult lines which require high precision, high speed, and big strength used in railway, highway, metro system, electrode plate,solar structure , automobile etc. We have our special design on machine structure and rollers design, punching and cutting design to assure the speed , accuracy and life of machine. We are coincidental for bigger challenge in future on keep advanced in this fielddiary companies and more than 250 employees.

Egineering & Customization

Our engineering team is committed to developing advanced, user-friendly, and cost-effective solutions for our customers. When designing each machine, we focus on long service life, low maintenance costs, and easy operation.
we are able to transform customer drawings, samples, or concepts into efficient and reliable production equipment. By combining innovative technology with practical design, our equipment delivers stable performance, high productivity, and reliable operation, helping customers achieve greater value from their investment.

 Quality Control

We maintain strict quality control throughout the entire production process. Our factory follows the 5S management system, ensuring a clean, organized, and efficient manufacturing environment. Key components, including motors, control systems, and drive units, are carefully selected from trusted suppliers to ensure stable performance and long-term reliability. Before delivery, every machine undergoes comprehensive inspection and testing using professional measuring instruments to verify speed, accuracy, and overall operating performance

After-sales Service

We provide comprehensive after-sales support, including on-site installation, commissioning, and operator training. Our experienced engineers can travel to the customer's facility to ensure smooth machine setup, efficient operation, and maximum productivity. We are committed to providing fast technical support and long-term service throughout the machine's lifetime.

Professional Sales Support

Our experienced sales team provides prompt communication and expert consultation. By carefully analyzing customers' drawings, specifications, and production requirements, we work closely with our engineering team to develop the most suitable and cost-effective solution for each project.