Customization: | Available |
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After-sales Service: | 12 Months |
Type: | Rolling Machine |
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Cost Effective Culvert Corrugated Plate Roll Forming Machine
The production line is a fully automated production line integrating uncoiling, leveling, punching, cold bending forming, bending arc, cutting and integration of production equipment with a variety of technologies, such as uncoiling/steering, forming, cutting, automatic feeding, stamping, automatic receiving, off-line bending and arcing. The whole production line is composed of unwinding/drawing system, forming system, automatic conveying/positioning system, punching system, automatic receiving system, arc bending system, electrical control system, etc.
MACHINE COMPONENTS
No | Items Name | Specifications |
1 | Auto Decoiler | Single head mode, single support Coil ID: Ф610 Coil OD: Ф1500mm Strips width: 1700 mm Max. weight: ≤20000 kg |
2 | Leveling Machine | Max. Working Speed: 15m/min Max. Strips width: 1700 mm Max. Material thickness: 8mm Motor Power: About 30kw |
3 | Shear butt welding device | The frame is a profile + steel plate welding structure, hydraulic shearing, hydraulic pressing, and pressing platform |
4 | Servo Feeding | 1. Maximum feeding speed: 15m/min 2. The maximum allowable feeding width: ≤1700mm 3. Allowable feeding thickness: ≤8mm 4. Single feeding error: ≤±1mm (the tolerance is not cumulative) 5. Servo motor power: ≈15Kw (subject to the final design) 6. The material of the feeding roller is: 9Cr2Mo (or GCr15), hardness HRC55-60 |
Punching Press | Adopt liquid four-column press mode Punching Press: 500T Hole Size:15-φ25 |
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5 | Roll Forming Machine | Structure: the forming unit is driven by motor reducer chain Forming stations:24 stations Forming machine shaft dia:φ180mm Motor power: 180kw Max.: 2-8m/min |
6 | Hydraulic Cutting | The cutter mode adopts blanking shearing Blade material :Cr12MoV (hardness after quenching HRC58~62) Parameter :cutting accuracy:±1.5mm |
7 | Electrical Control Cabinet | Main electrical components: PLC: Mitsubishi Inverter: delta Touch screen: veron (Taiwan, China) Low-voltage electrical appliances: schneider (France) Encoder: Omron (Japan) |
8 | Hydraulic System | Hydraulic system USES filter, the cleanliness of oil to ensure 6-8 grade |
Metal decking is corrugated metal sheeting that's used as a structural roof deck or composite floor deck. It will be supported by steel beams or joists The purpose of metal deck is to support the insulating membrane of a roof or to support and bond with the concrete to create a composite metal floor deck.
Technical Strength:
1. We have an experienced expert with young active technical team, which can provide the professional with improved design solutions for our customers , assure that can satisfy various customer's special requirement by cost-effective way. 2. Our engineer always keep on design advanced , humane and most economic resolution for our customers, considering customers long time machine life, low cost maintenance and easy operation, save the cost of labor, maintenance, training for users. At same time, much higher efficiency
Machine Advantage:
1.We adopts individual archway stands for rollers station, more strong and rigidity structure than other suppliers in china.
2.Individual gearbox for each archway rollers set, to assure the precision of the profile.
3.All of the machine main body and parts are quenched, with higher hardness(HRC58-62) and wear resistance, while other suppliers only rough steel welded.
4.The rollers material is American D2 and D3 standards, with long service life and low maintenance cost.
5.Professional Germany roller design software-Copra.
6.Long machine life, all of our machines can be used stable performance for more than 10-15 year, while other small and low quality supplier's machine only can be used for 1-2 years.
1 Lifting the machine into container
2 Loading the packages to container
3 Fix with steel wire ropes in container to avoid damage
4 Close and sealthe container
5 Transport container to the port
6 Ships and our machines go to the destination port
1. OEM Design&Production
Our active engineer and design team can make the special machine according to customer's special requirements.
2. Delivery in Time Assurance
We assure the machines your ordered will delivered at promised time
3. Free Installation&Training
We provide the installation and training by online video support; local installation and training service team; send engineer for installation and training; installation operation video provided
4. Your Payment Protection
You can pay through Alibaba to protect your advance payment
5. Online Factory Inspection Service
The factory inspection before your order, will be provided online by video meeting app, like room, wechat,skype etc..
6. Long Life Maintenance of Machine
We keep provide the maintenance for all machine life
7. International Third Party Inspection Supported
You can appoint the international third party party, such as TUV, SGS,BV, do inspection before shipment