High Productivity Auto Container Car Carriage Truck Carriage Plate Cold Roll Forming Machine

• Customization: Available
• After-sales Service: 24 Hours After-Sales Service
• Warranty: 12 Months
• Model NO.: Carriage Plate Cold Roll Forming Machine
• Product Type: Roll Forming Machine
• Automatic Grade: Automatic
• Power Source: Hydraulic
• Screw Design: Double-Screw
• Certification: CE, ISO, Customers′requirement
• Condition: New
• Customized: Customized
• Model: Sart-380
• Coil Od: 1300 mm
• Coil ID: 508mm
• Strips Width: 1000mm
• Strips Thickness: 1~1.2mm
• Coil Weight: 7000kg
• Line Speed: 5-15m/Min
• Tensile Strength of Raw Materials: 235MPa
• Transport Package: Standard Export Package
• Specification: 380mm width
• Trademark: Raintech CNC
• Origin: China Shandong
• HS Code: 841900091
• Production Capacity: 20sets/Year
• Package Size: 600.00cm * 700.00cm * 800.00cm
• Package Gross Weight: 1000.000kg

Product Description

High Effective Truck Carriage  Sheet Metal Roll Forming Machine                      

Brief Introduction

 

Product Description

Production process
The production line is carried out according to the following process:
Uncoiling → Leveling → Looper (Storage) → Servo Feeding, Pre-cutting → Looper (Storage) →roll forming → Spot Welding→cutting→discharging.

 

Product Parameters

Material:hot rolled steel plate
Yield strength of raw materials: 235Mpa
Tensile strength of raw materials: 450Mpa
Coil OD: ≤Ф1300 mm
Coil ID: Ф508
Strip width: ≤1000mm
Strip thickness: 1~1.2mm
Single roll weight: ≤7000 kg

                                                                                        MACHINE COMPONENTS

No	Items Name	Specifications
1	Decoiler	Single head mode, single support Coil ID:    Ф508 Coil OD:  Ф1300mm Strips width:  1000 mm Max. weight:  ≤7000 kg
2	Leveling Machine	5 roller leveling Maximum working speed: 20 m/min, Maximum leveling roll width: 300mm, Adapt to the maximum roll thickness: 2.0mm Motor power of leveling machine: ≈5.5Kw (subject to final design)
3	Servo Feeder	Maximum feeding speed: 20m/min Maximum allowable feeding width: ≤1000mm Allowable feeding thickness ≤1.2mm Single feeding error: ≤±0.2mm (the tolerance is not cumulative) Servo motor brand: YASKAWA, Japanese Servo motor power: ≈5.5Kw (subject to the final design)
4	Punching&Pre cutting Machine	To complete the punching of the pre-cut hole on the profile.
5	Quick Change Roll Forming Machine	There are two types of nuts on the outside of the archway: left-handed (lower shaft) and right-handed (upper shaft). Archway material: QT450. 8/13 Quotation documents Roller shaft material: 40Cr, quenched and tempered, hardness is HRC45~50 Parameters: Forming passes: 36 passes (subject to the final design)  Archway sorties: 36+32=68 sorties Shaft diameter of forming machine: φ70mm (subject to final design) Motor power: 55kw Maximum linear speed: 2~8m/min
6	2 sets of spot welding machine	Structure: The main components include shearing frame, cutting die, hydraulic system, etc. The cutter mode adopts double-edged cutting. Cutter material: Cr12MoV (hardness after quenching is HRC58~62) Sizing accuracy: ±1mm
6	Hydraulic Cutting	The cutter mode adopts blanking shearing Blade material :Cr12MoV (hardness after quenching HRC58~62) Parameter :cutting accuracy:±1.5mm
7	Electrical Control Cabinet	PLC: Mitsubishi Inverter: Delta Touch screen: Vinylon (Taiwan, China) Low-voltage electrical appliances: Schneide (France) Encoder: Omron (Japan) Servo controller: Yaskawa (Japan)
8	Hydraulic System	Hydraulic system USES filter, the cleanliness of oil to ensure 6-8 grade

 

Detailed Photos

 

            

Technical Strength:

    1. We have an experienced expert with young active technical team, which can provide the professional with improved design solutions for our customers , assure that can satisfy various customer's special requirement by cost-effective way.

    2. Our engineer always keep on design advanced , humane and most economic resolution for our customers, considering customers long time machine life, low cost maintenance and easy operation, save the cost of labor, maintenance, training for users. At same time, much higher efficiency

Machine Advantage:
    1.We adopts individual archway stands for rollers station, more strong and rigidity structure than other suppliers in china.
    2.Individual gearbox for each archway rollers set, to assure the precision of the profile.
    3.All of the machine main body and parts are quenched, with higher hardness(HRC58-62) and wear resistance, while other suppliers only rough steel welded.
    4.The rollers material is American D2 and D3 standards, with long service life and low maintenance cost.
    5.Professional Germany roller design software-Copra.
    6.Long machine life, all of our machines can be used stable performance for more than 10-15 year, while other small and low quality supplier's machine only can be used for 1-2 years.

Sample Display

carriage plate roll forming machine;truck plate roll forming machine;auto side plate roll forming machine;carriage roof plate forming machine

The carriage board production line equipment is an automatic equipment, used for making carriage top, bottom, and side plate" of truck carriage plate

After Sales Service

1. OEM Design&Production
    Our active engineer and design team can make the special machine according to customer's special requirements.

2. Delivery in Time Assurance
    We assure the machines your ordered will  delivered at promised time

3. Free Installation&Training
    We provide the installation and training by online video support; local installation and training service team; send engineer for installation and training; installation operation video provided

4. Your Payment Protection
 

5. Online Factory Inspection Service
    The factory inspection before your order, will be provided online by video meeting app, like room, wechat,skype etc..

6. Long Life Maintenance of Machine
    We keep provide the maintenance for all machine life

7. International Third Party Inspection Supported
    You can appoint the international third party party, such as TUV, SGS,BV, do inspection before shipment

Company Profile

Our workshop started since the year of 2008, built by a group of engineers, one of our founder member Mr. XU, 
who was worked as leader engineer for first-class roll forming department in SINOMRCH(China National Machinery Industry Corporation). After years of development, we have exported to many countries in the world such as Italy, Ecuador, America, India, Indonesia, Philipines, Brazil, Thailand, Vietnam, Russia, Malaysia, Peru, Korea etc., in order to service our clients overseas, we cooperate the local service agent to provide the after sale service; after more than ten years of running, we build the nice relationship with our clients and the local agent, those help us gain high reputation from our customers and the agents.
 

ENTERPRISE CERTIFICATE
 

International exhibitions

Customer visits

FAQ

 

♥1.How to operate the machine ? 
We will deliver English manual and video with the machine to you. lf you still need our help,please contact us.

♥2.If some problems happen to this machine during warranty period, what should I do?
We will supply free charge of spare parts and regularly maintenance service during machine warranty period if machine have some problems. So any doubts, just let us know, we will give you solutions.

♥3.Does the machine can be customized according to my requirements ?
Yes, we have a strong technical team and have rich experience.

♥4. What about the package and shipment ?
The machine will be packaged by multilayer plastic wrap for anti-humidity on the sea. The strong steel wire roops will be used for fix the machines in container to avoid any damage in transportation.